The vortex air compressor is the latest air compressor developed in recent years. Compared with traditional air compressors, it has a series of excellent technical functions such as novel structure, small size, light weight, low noise, long life, smooth and continuous gas transmission, simple operation, and low maintenance cost. It is called "no maintenance air compressor" and "new innovation air compressor" in the industry. It is an ideal model for air compressors below 50HP.
The vortex air compressor is composed of two dynamic and static vortex discs of double-function equation type meshing with each other. During the suction, compression and exhaust operation process, the static disc is fixed on the frame, and the dynamic disc is driven by the eccentric shaft and restrained by the anti-rotation mechanism. It rotates around the static disc base circle with a very small radius. The gas is sucked into the periphery of the static disc through the air. As the eccentric shaft rotates, the gas is gradually compressed in several crescent-shaped compression chambers combined by the dynamic disc, and then discharged continuously from the axial holes of the static disc base component.
Features of vortex air compressor:
1. High reliability.
The main engine parts of the vortex compressor are few, which is 1/8 of the number of piston compressors. The reduction of parts is the key factor for improving reliability.
The turning radius is small and the linear speed is only 2m/s, so the wear is small, the mechanical power is high, and the vibration is small.
The scientifically controlled whole machine system ensures the improvement of stability.
2. Lowest noise.
The knocking sound of the blade and the explosion sound of the airflow are eliminated due to the absence of suction, exhaust and complex movement organization, which reduces the noise sharply.
The suction and exhaust are continuous and stable, more than 6,000 times per minute, making the air flow pulsation extremely small.
A 20HP (15KW) vortex air compressor has only 62dbA noise, which can be installed and used in any place, saving a lot of installation costs and more in line with environmental protection requirements.
3. Lowest energy consumption.
Due to the suction boost effect and the absence of clearance volume, the volumetric efficiency of the scroll air compressor is as high as over 98%.
Because several working chambers are compressed gradually, the pressure difference between adjacent working chambers is very small, so there is naturally little leakage. A compression process is compressed several times, and the thermal efficiency is high.
There are no suction and exhaust valves, so the resistance loss of intake and exhaust is almost zero. There is no friction and wear of the moving organization, and the mechanical efficiency is high. This is the main reason why the scroll compressor is much more energy-saving than other air compressors. For example: (1 20HP15KW) scroll works 6,000 hours a year, saving electricity costs up to 18,000 yuan.
4. The lowest maintenance cost.
The main engine has fewer parts and fewer wearing parts, which greatly reduces the possibility of parts replacement. At the same time, the replacement cycle of spare parts is long, the use is convenient, the maintenance workload is small, and the maintenance cost is low.
Specific features:
1 Extremely low noise
Lower noise than any other compressor, can be placed directly in the production workshop, minimal disturbance to operators, completely eliminating the need for a dedicated air compressor room. Because of its low noise, it can be placed anywhere you think is convenient. There is no need to place the air compressor in a distant building to block the noise. This not only saves construction costs and long-distance air pipe installation costs, but also prevents noise from bothering neighbors and yourself, and can also increase the supply of compressed air at will and conveniently as the company continues to grow. (Of course, pay attention to avoid heat sources and dust, etc.). The noise range is 48-62 decibels.
2 Extremely low maintenance costs-maintenance costs are lower than any other air compressor
Because the vortex air compressor itself has no wearing parts, excellent unit performance, and reliable automatic control, the user only needs to gently clean the filters on both sides of the body, and replace the oil and filter element and air filter and oil fine separator regularly according to regulations. You can use the vortex air compressor with confidence. Unlike other air compressors, you don't have to spend money on replacing vulnerable parts that may occur at any time (this cost is not small when accumulated), and you can avoid the economic loss caused by production blockage caused by fault shutdown.
3 Extremely low operating cost
It is recognized as the air compressor with the highest energy efficiency ratio, which can save you tens of thousands of yuan in electricity bills every year. Due to its superiority in principle, the power of the scroll air compressor is higher than that of traditional air compressors such as piston, spiral, and vane. Electricity bills are the biggest cost of air compressor operation. Taking a 2 cubic/min machine as an example, the scroll air compressor can save you more than 10,000 yuan in electricity bills if it runs 4,000 to 5,000 hours a year.
4 Extremely low oil content
The air purity is the highest. The lubricating oil in the machine is mainly to establish a very thin oil film and lubricate the bearings, unlike the screw machine, which is mainly for cooling, and the piston machine is completely burning oil. Therefore, very little oil needs to be written, the oil-gas separator and filter element load required are also very light, and the compressed air output has a very low oil content.
5 Extremely high reliability - claimed to be a maintenance-free air compressor
The main parts of the machine are few, the structure is novel, the air suction and delivery are stable, so the vibration of the whole machine is very small, the dynamic vortex discs do not touch each other, and the whole machine has no wearing parts, so the concept of maintenance-free has sufficient reason.